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CV Welding Engineer, Materials Engineer, QA/QC Engineer and Welding Inspector with NDT

Welding Engineer, Materials Engineer, QA/QC Engineer and Welding Inspector with NDT

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CV/Resume ID no.: 92290

Location (Residence): Durbanville, South Africa
Citizenship: South Africa
  Native: English South Africa
  Other: Afrikaans
Education & Experience: Work Authorization & Relocation:
  Masters in Welding Metallurgy

Years of Experience: 11 years
Authorized to work in:
   UK (in particular)
Present Location:
   South Africa, Cape Town
   Anywhere (International)
Category Subcategory Ability Experience
Engineering Welding Experienced 21 years
Quality (QA/QC) Quality Assurance Experienced 22 years
Inspection/Expediting Welding Inspection Experienced 22 years
Quality (QA/QC) Quality Control Experienced 22 years
Engineering NDE/NDT Experienced 22 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

To the Human Resources Department

Dear Sir/ Madam

I am interested in the position of Welding Engineer as advertised, which would suit my qualifications and experience in Welding Metallurgy and Materials Engineering. I have a Masters Degree and Diploma in Engineering (Metallurgy and Materials) obtained through the University of Witwatersrand, South Africa. I completed an 8-month employment stint in the UK, with Petrology/Subsea 7 a subsea pipeline installation company, in May 2008.

My engineering experience spans eighteen years, covering a large range of engineering disciplines and fields, briefly listed below, and further detailed in my attached resume.

• Welding Engineering
• Non-destructive testing
• Offshore jacket fabrication
• Project Supervision
• Pipeline weld procedural development and execution
• Heavy structural steel fabrication
• Power station piping and maintenance
• Refinery maintenance and inspection
• Shipping maintenance and dry-dockings

The high level of technical knowledge that I possess, coupled with strong leadership qualities, excellent problem solving skills, and an ability to work under severe pressure in a variety of environments, would benefit an employer via the implementation and transfer of my knowledge and skills that I have developed.

I appreciate the time taken to review my credentials and experience.

2. Work Experience - CV/Resume Part 2 [Mandatory]

1. Petrology / Subsea 7 - Welding and Materials Engineer

Appointed as a Project Welding and Materials Engineer for welding procedural development of reeled subsea and land pipeline projects.
Experience and areas of responsibility included:
• Develop and compile weld procedures to BS 4515-1, EN 288-9, and API 1104 specifications
• Compile weld procedure and cost matrices
• Compile mechanical testing schedules
• Review of project and client specifications
• Selection of project material, welding processes and consumables
• Compile technical queries
• Site consultation and assistance during pipe stalk fabrication and reeling operations
• Client liaising and resolving of technical queries
• Welding procedure data pack compilation and submission
• Welding development work and refinement of automated welding processes
• Witness mechanical testing and review of test results
• Welder qualifications
• Compile weld procedure data pack
• Materials qualified during procedures - API 5L X60 and Inconel 625
 BP Foinaven Water Injection Pipeline replacement
Successfully qualified and implemented for BP, the complete weld procedural development and data pack compilation for a replacement 10 inch API 5L X60 and Inconel 625 clad reeled pipeline of 1.5 km, including:
• Fabrication and qualification of a test string for a simulated reeling trial at Bodycote in Edinburgh. Site fabrication was undertaken at Leith Spoolbase, Edinburgh.
• The installation vessel was the Skandi Navica. Additional project responsibilities included liaising with BP and the design authority, Aker Kvaerner.
2. IQS International - Welding Engineer and Quality Surveyor
Appointed as a project Welding Engineer and Quality Surveyor on marine diamond mining vessel upgrades and maintenance dry-dockings.
Experience and areas of responsibility included:
• Quality surveillance and welding engineering activities
• Expediting on approved suppliers (structural steelwork and fabrication for marine vessels) and scopes of work on structural steelwork and mining systems
• Project Management of assigned projects during the dry-docking and maintenance phases for the installation of new structures and mining equipment
• Quality audits and quality assessments of sub-contractors
• Review of scopes of work
• Develop / Review Contractors Quality Control Plans
• Monitor manufacturing activities
• Witness / Verify contractual compliance
• Review Contractors Documentation and Data Books
• Liaise with Domain and Project Engineers
• Expedite technical queries, NCR's and concession request
• Provide feedback to design function-Red line drawings
• Witness functional tests C1/C2 Certification
• Witness FAT's
• Compile and update problem logs
• Compile Data Packs / Check Sheets and Handover Documentation
• Do surveillance inspections and compile reports
• Quality assurance and work in progress monitoring
• Final QC and production of Punch Lists
• Review/ Revise technical standards and specifications
• Develop Procedures and Work Instructions
• Suppliers / Contractors Technical Assessments
• Internal Audits
• Design Reviews
 Subsea 250 ton mining crawler
 Sponson Tanks MV Debmar Atlantic
 Engine replacement MV Debmar Atlantic
 Mooring winch installation MV Coral Sea
Project welding engineering and QA/QC technical support to various dry-docking and fabrication projects. Performed under extreme pressure, time and environmental constraints. Project targets were met and improved upon. Direct and positive feedback was received from the client, De Beers Marine Namibia, in appreciation of contributions made.
3. Belmet Marine - QA/QC Manager and Welding Engineer
Appointed in dual role as QA/QC Manager and Welding Engineer.
Experience and areas of responsibility included:
• Development and compilation of weld procedures to AWS D1,1, ASME IX, EN 288-3, and API 1104 specifications
• Welder qualification and training to AWS D1.1, ASME IX and EN 287-1
• Welding engineering consultation during manufacture
• Project management
• Management, development and implementation of the ISO 9002 and 9001: 2000 quality systems
• Welding personnel and quality supervision on heavy structural steelwork fabrication
• Quality control and visual inspection of welded components
• Non-destructive testing of fabricated components (ultrasonic and magnetic particle inspection)
• Data pack compilation and maintenance of quality records
• Continual quality improvement and training of workshop personnel
• Liaising with Class Societies (DNV, ABS and Lloyds Register of Shipping)
• Materials qualified during procedures – BS 4360, EN 10025, ASTM A106 B, St 52-N, ABS Grade A, Duplex 2205 alloy, En 8 and 19 alloys

 Topside pipe support structure (UWG UK.)
 Stabilizer support structure module for the FPSO Glasdower (Bluewater)
 Undersea T-protection frame (Saibos)
 Subsea pipeline heads (Saipem)
 Mud Treatment plant for the ships Pride Africa and Pride Angola (Pride Foramer)
 Pintle beam, kort nozzle and leg brace (SSD-Pride Foramer)
 Tank conversion and structural steelwork for MV Gariep (De Beers Marine)
 DNV offshore baskets and lifting equipment (Pride Foramer)
 Rotational diamond drill string equipment manufacture (Wirth, De Beers Marine)
Raised the level of fabrication quality, and contributed towards Belmet’s increase in the market share of structural steel and offshore-related fabrication through the implementation of quality assurance and control systems, quality awareness and better workshop practices for all phases of fabrication. Delivery targets were met without sacrificing quality.
4. Global Spec - Senior NDT Technician

Appointed as Senior NDT Technician various fabrication and construction sites around the Western Cape and offshore at Mosselbay, South Africa and Namibia.
Experience and areas of responsibility included:
• Ultrasonic testing (UT) of welded components
• Magnetic particle testing (MT) of welded components
• Visual inspection
• Annual and renewal Class Surveys on marine vessels
• Compilation of hull thickness survey reports
• NDT consultation
 Sasol 2 petrochemical refinery Synthol Plant - UT monitoring of stress corrosion cracking on reactor and separator vessels
 Sasol 2 petrochemical refinery – pressure vessel inspection and NDT
 Mossgas petrochemical refinery – UT and MT inspection of pipelines and pressure vessels
 Production oil platforms South Sahna & North N’dola - UT and MT on TKY node connections and closure tubular welds on new jacket fabrication
 Marine hull thickness gauging for Class surveys – oil platforms and supply vessels
 Subsea crawler for diamond mining and A frame - testing on TKY nodes and butt welds
 Compression module and bumper guides on FA production platform offshore Mosselbay - testing on TKY nodes and butt welds
 Flotation Tanks for FA production platform - UT and MT on TKY node connections and closure tubular welds on new jacket fabrication
 Gas Tanks and containers
 Coal power station shutdowns - UT & MT testing of high pressure steam chrome molybdenum piping, pressure vessels and turbines

3. Education & Training - CV/Resume Part 3 [Mandatory]

• MSc. Eng (Master of Science in Engineering - Metallurgy and Materials - 2003)
• GDipl. Eng (Graduate Diploma in Engineering - Metallurgy and Materials - 2000)
• ND (National Diploma Civil Engineering T3 - 1984)
• ASNT SNT TC-1A Level 2: Ultrasonic and Magnetic Particle Testing

4. Computer Skills - CV/Resume Part 4 [Mandatory]
5. Other Skills - CV/Resume Part 5 [Optional]
• ASNT SNT TC-1A Level 2: Ultrasonic and Magnetic Particle Testing (Re-certified 1995, 1998, 2001 $ 2009)
• Computer literate - MS Word & Excel
• Quality Basic - July 1998
• ISO 9001
• Offshore Survival and Firefighting Course
6. Additional Information - CV/Resume Part 6 [Optional]


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Welding Engineer, Materials Engineer, QA/QC Engineer and Welding Inspector with NDT
CV/Resume ID no.: 92290

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