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CV QA/QC – Material Inspector (Mechanical/Welding/Piping) CSWIP 3.1 and ANST Level II

QA/QC – Material Inspector (Mechanical/Welding/Piping) CSWIP 3.1 and ANST Level II

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CV/Resume ID no.: 92945

Location (Residence): Vellore, Kazakhstan
Citizenship: India
  Native: Tamil
  Other: English United Kingdom, Hindi
Education & Experience: Work Authorization & Relocation:
  Bachelors in Mechanical Engineer

Years of Experience: 5 years
Authorized to work in:
   Azerbaijan, Kazakhstan, Kuwait, Malaysia, Qatar, Singapore, Thailand
Present Location:
   India, Vellore
   Azerbaijan, Kazakhstan, Malaysia, Singapore, United Arab Emirates
Category Subcategory Ability Experience
Quality (QA/QC) Quality Control Experienced 16 years
Inspection/Expediting Welding Inspection Experienced 16 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Seeking assignments in the domain of Quality Assurance & Quality Control preferably in Oil & Gas Petrochemical / Power Plant Sectors in the area of Mechanical/welding/piping activities with certification on CSWIP 3.1 and ASNT Level II.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Career Highlights

May’07-Jan’09 with FOSTER WHEELER ARABIA LTD (Employed through KENTZ ARABIA LTD), (SHARQ- 3rd Expansion project) - Jubail, Saudi Arabia as QA/QC – Material Inspector (Mechanical/Welding/Piping)

Growth Path:
May’07-Jan’08 Vendor Inspector - Material Inspector/Expeditor
Jan’08-Jan’09 Site Inspector –QA/QC (Mechanical & Piping)

Key Deliverables as Site Inspector (Mechanical & Piping):
 Functioning as Foster Wheeler Represented Site Inspector for SHARQ - 3rd Expansion Project.
 Spearheading entire inspection services from inception viz., inspection of various static & rotary equipments (pressure vessels, heat exchangers, storage tanks, drums, motors, compressors, oil mist lubricators, Skid Packages etc.) during and after installation/Assembly.
 Reviewing as well as signing equipment/Piping quality packages
 Taking corrective measures for deviation/foul during or after assembly been reported to Higher Authorities; reviewing Materials Test Certificates (MTC).
 Review, Monitoring of WPS, PQR and WPQT as per ASME SEC-IX requirement.
 Monitoring and assessing overall NDE activities.
 Maintaining co-ordination with contractors, subcontractors and vendors for work progress drawing modifications field change, change of material, site modification, Technical Query etc.

Key Deliverables as Vendor Inspector (Mechanical & Piping):
 Functioning as FWEL Represented Vendor Inspector for SHARQ - 3rd Expansion Project.
 Handling RFI based inspection of U-stamp jobs including Vessels, Heat Exchangers, storage tanks/drums, etc.
 Witnessing inspection procedures encompassing fit ups, welding, VDI, hydro & pneumatic test, blasting, painting, final box up of equipment, etc.
 Monitoring and signing of all relevant documents like MTC, MTR, ITP’s, NDE reports (PT/MPI/UT), Welding records WPS/PQR & WQT’s, PMI/HT/PWHT and Review of RT films, etc.
 Taking initiatives in case of any major procurement, delays in delivery of materials, products or equipment to their final destination, etc.
 Verifying and reporting the status of materials and activities relative to the agreed program.
 Working in close relation with the site personals for facilitating on delivery of equipment to fulfill the site requirement.

 Certified on CSWIP 3.1 Welding Inspectors (Cert. no: 38154- Exp. Date: 30/1/2014).
 Certified on ASNT Level II (NDT Techniques) in PT, MT and RI.
 Recognized for silver award on deploying consistency performance on work by the year 2008.
 Provided certificate of appreciation on successful completion of my contract from May’07-Jan’09
 Awarded to each individual of project team on achieving 23 million safe manhours without Loss Time Incident.

Nov’06-Apr’07 with ALSTOM Power Centrales, Jeddah, Saudi Arabia (Power plant, Stage II - 400x6 MW) as QA/QC – Welding & Puchlist Supervisor

Key Deliverables:
 Certified on ASNT Level II (NDT Techniques) in PT, MT and RI.
 Performing welding visual inspections per RFI from subcontractors; involved in erection of power boilers, turbine low and high pressure piping, turbine rotary equipment with condenser, desalination plant equipment, etc.
 Ensuring correct use of WPS, welders, preheat and electrode drying ovens at field.
 Evaluating project reports entailing PWHT reports and NDE reports.
 Handling witness of welder’s qualification test as well as carrying out GTAW/SMAW welding inspections.
 Managing entire gamut of tasks involved in ASME Section B31.1 - Boiler Piping, Line Inspections/Final conformity/Hydro test.
 Responsible for Inspection of pressure test (hydro, pneumatic and service) packages for the newly installed pipelines Fit up, cleanliness and visual inspection of joints before and after welding.
 Creating the punch items (before and after pressure test) for each pressure test packages related to piping and tie-in activities.
 Coordinating with cross functional department such as construction, testing group, and QC department in the preparation of each test pack.
 Submitting inspection punch list clearing in order to close some categories; closing of punch list before/after the pressure test on completed pipelines.

Dec’04-Nov’06 with Larsen & Toubro Ltd. - ECC- Division (TLT –Unit), Pondicherry, India from
as QA/QC – Mechanical Engineer
Key Deliverables:

 Steering shift activities; including maintaining documents as per ISO 9001, ISO 14001 & IS 18001 formats and
Conducting periodical inspection of materials at various stages like raw materials, proto assembly, semi final, final and galvanizing with a team of 15 personnel.
 Monitoring Quality Assurance of products Transmission line tower parts
 Stringent decisions taken on each NAR made in every inspection stages – Raw Materials, In-process, Final and Galvanizing, Simplify the complicated drawings, extra effort made during line Inspection.
 Part of the five-member team formed for R & D.
 Preparing samples for testing represent the organization during client inspections.
 Inspection requests preparation and coordinating during clients Inspection.

3. Education & Training - CV/Resume Part 3 [Mandatory]

2004 Bachelor of Engineering - Mechanical Engineering from University of Madras, India.
2001 Diploma in Mechanical Engineering from University of Madras, India.

4. Computer Skills - CV/Resume Part 4 [Mandatory]
Conversant with MS Office, MS-Project, AutoCAD, Pro-E and Internet Applications
5. Other Skills - CV/Resume Part 5 [Optional]
 Certified on CSWIP 3.1 Welding Inspectors
 Certified on ASNT Level II (NDT Techniques) in PT, MT and RI.
 Recognized for silver award on deploying consistency performance on work by the year 2008.
 Provided certificate of appreciation on successful completion of my contract from May’07-Jan’09
 Awarded to each individual of project team on achieving 23 million safe manhours without Loss Time Incident.
6. Additional Information - CV/Resume Part 6 [Optional]
Core Competencies

Quality Assurance
 Plan & implement Quality Control / Assurance Activities; review & inspect non-conforming products and initiate requests for corrective and preventive action.
 Train and guide teams towards identifying factors critical to quality, reduce process variation, improve capabilities & increase stability to support quality assurance goals.
 Identifying, analyzing and resolving issues and problems related to the QA and QC for the site onshore construction.
 Responsible for assuring the execution of Contract quality management system at site and specific project quality control plans.

QMS Implementation & Compliance
 Ensure the implementation and maintenance of records of ISO 9001, ISO 14001 & IS 18001 Quality Management System across various functional Departments to meet standards.
 Conduct regular internal audits and reviews to ensure adherence to pre-set norms.
 Prepare samples for testing; represent the organization during Client Inspections.
 Implementing quality control plans and procedures to provide the most efficient and effective onsite construction works
 Verify the product conformance to contractual requirements at various stages of the fabrication/manufacturing as stated in Company approved ITP and applicable technical specifications.
 Ensure surveillance inspections are conducted to verify processes and procedures compliance.
 Liaison with the Company on matters related to Quality.
 Conducting internal audits periodically to assess the status of deployment of systems and take corrective measures for achieving organizational objectives.
 Issue Release Note of Product and Review/Signing of quality packs (QA/QC dossier).

Site Management
 Identifying, quantifying critical and non-critical risk areas, mitigating & suggesting measures to minimize the impact of risk, monitoring status of risk throughout the project.
 Inspecting project sites to review progress and identifying hindrances. Suggesting corrective actions to facilitate smooth & fast progress.
 Anchoring on-site construction activities as per the given drawings to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output.
 Monitor processes; identify deviations towards ensuring that the same will consistently manufacture products meeting pre-determined specifications and quality attributes.


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QA/QC – Material Inspector (Mechanical/Welding/Piping) CSWIP 3.1 and ANST Level II
CV/Resume ID no.: 92945

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