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CV Process Safety Technology Leader & Senior Risk Analyst working @ The Dow Chemical Company

Process Safety Technology Leader & Senior Risk Analyst working @ The Dow Chemical Company

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CV/Resume ID no.: 95309

Location (Residence): Kharghar, India
Citizenship: India
  Native: Hindi
  Other: English
Education & Experience: Work Authorization & Relocation:
  Bachelors in Chemical Engineering

Years of Experience: 6 years
Authorized to work in:
   India, United States
Present Location:
   India, Mumbai
   Anywhere (International)
Category Subcategory Ability Experience
Health & Safety Risk Management Experienced 17 years
Plant (Refinery, Gas...) Chemical Plant Experienced 3 years
Personnel Training Trainer Experienced 6 years
Environment Loss Prevention Experienced 12 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Chemical Engineer with 9 Years of industrial experience in Production and Process Operations in Crude Oil Refining, Commissioning Decommissioning of major Refinery Shutdown projects, Process Safety and initial career exposure to Bulk drugs, Speciality Chemicals and Grease manufacturing.Personal appraisal Fast learner and having the ability to analyze and integrate information quickly and to propose creative solutions. Strong desire to succeed and bring real drive and enthusiasm to all activities. Good interpersonal, communication and strong team working skills. Demonstrated leadership strengths. Ability to work with a minimum supervision and to drive studies to completion as a lead engineer Proven team worker with a positive and open attitude. Exposed to business planning and economics, developing strategies and managing uncertainties

2. Work Experience - CV/Resume Part 2 [Mandatory]

Current Job:-THE DOW CHEMICAL COMPANY & ROHM & HAAS (INDIA) PVT. LTD                                                                                                 Since  November 2008DOW acquired Rohm and Haas on 1st April 2009 so presently working with THE DOW CHEMICAL COMPANY.Role: Process Safety Technology Leader & Senior Risk Analyst• Involved with European manufacturing sites visiting Grangemouth: Scotland, Arnsberg: Germany, Chauny: France, Delfzjil:  Netherland and Castellon: Spain to assess risks pertaining with process safety and conducting research to assess the severity of risk, statistical analysis to evaluate risk.• Facilitate/Conduct risk reviews such as RC/PHAs and New Production Leader RC Reviews.  Participate in Project Reviews and ensure they are completed on time.  Develop recommendations for addressing Process Safety deficiencies identified in these reviews.  Document reviews in Process Safety database.• Provide risk assessment support through F&EI and CEI calculations and reviews; facilitate HAZOP studies, Layers of Protection Analysis and other risk analysis techniques and tools.• Participate in EH&S Audits as an Auditor or Lead Auditor as defined in the EH&S Audit work process.• Ensure each site has an effective Reactive Chemicals program; for large sites, co-chair the site Reactive Chemicals committee.• Provide Process Safety expertise for Management of Change.• Provide Process Safety training for technical personnel.• Provide Process Safety support for our totally owned Insurance Subsidiaries.• Participate in Process Safety incident root cause investigations and leverage the learning from these incidents across Dow.• Work with each site Responsible Care Leader and Delivery organization to ensure EH&S work processes are being effectively utilized from a Process Safety perspective.• Provide general consulting on Process Safety issues.RELIANCE INDUSTRIES LIMITED, REFINERY DIVISION.                                                              August 2003 – Nov 2008 Worked as a Senior Manager in Operations with Reliance Industries Ltd, Refinery DivisionReliance petroleum is the world’s largest refinery located in Jamnagar, Gujarat.Role: Senior Manager Operations – Crude Distiller.• Involved in 650 KBPSD Crude Distiller Unit Operations having Crude atmospheric distillation, Vacuum distillation and Saturated Gas concentration Unit with streams like Diesel HT off gases, Diesel HT Naphtha, VGO  HT Off gases , VGO HT Naphtha, LNUU Off gases, LNUU  Liquid, Platformer Off gases. The units were designed to feed hot streams of FR Naphtha, Diesel, Vacuum Gas Oil & Vacuum Residue to downstream Heavy Naphtha Unionfiner, Diesel Unionfiner, VGO Unionfiner & Delayed Coker Unit respectively. • Operational Supervision of 6 balanced draft Heaters, Control of two similar atmospheric crude distillation column, Control of two similar Vacuum column with a steam jet ejector.• Involved in pre-commissioning and commissioning activities for the new plant Quality Yield Improvement project to revamp the crude capacity from 590 to 650 KBPSD.• Carry out punch listing ISO clearance P&ID and HAZOP review and line checking activities for the new plant QYI project.• Fluent in calculations like Yield Accounting, Steam balance, Heat and Mass balance, calculation and monitoring of specific fuel, power, utility consumption & their comparison against Design target figures.• Conducted Process Hazard Analysis study with M/s DuPont for Crude and Vacuum Distillation Unit.• Conducted What if checklist analysis, FMEA, WHY tree analysis, fault tree analysis and DOW fire and explosion index calculations for process hazard study.Conducted HAZOP study of Crude and Vacuum Distillation Unit.• HAZOP study for the Expansion and Modification project along with Shell HAZOP Experts.•  Reviewed & incorporated comments/suggestions for PFD, PID and ESD prepared by process licensor (UOP & BECHTEL).• Involved with ISO 9001:2000, ISO 14000:2004 as an Internal Auditor for “EMS” certified by LRQA & OHSAS 18000 system.• Ensured that safety and fire fighting equipment is in good condition and available for immediate use if required by timely BSC checklist updation.• Handled OIL MOVEMENT AND STORAGE IN REFINERY TANK FARM. Involved in worlds largest terminal operation facilities with planning and scheduling of activities involved in project stage with construction group during construction of tanks of different type, Horton spheres, gantries, road/rail loading facilities. Involved in computing the invensys automation systems used in large tank farms like TIS for tank inventory, TAS for terminal automation, OMIS for Oil movement. Coordination with project group, field design cell, Central Technical Services / Central Engineering Services for discrepancies, modification and upgradation of different systems. Successfully prepared flushing and pigging plan for the systems involved at the project stage in tank farm. Preparation and finalization of pre start up safety review, pre commissioning and commissioning procedures for each system of different petroleum, petrochemical product and LPG. Involved in commissioning of F&G (Fire and Gas detection) system provided by M/s. Wormald. Involved in graphics making for DCS of the system and dynamic linking of the equipment. Preparing Material Forms for daily material balance of Receipt and dispatch of petroleum and petrochemical products.VINATI ORGANICS LTD, LOTE MIDC Dist - Ratnagiri        August 2002 – July 2003Worked as a Shift incharge in Vinati Organics Ltd which produces specialty chemicals like SMAS and ATBS.Role:-Shift Incharge.• Involved in commissioning of two plants producing SMAS & ATBS.• Thorough study of PFD & PID equipment layout & piping for commissioning.• Pneumatic & hydraulic testing of equipments & lines commissioned.• Suggested modification of plant for desired yield & purity of product.• Involved in Production planning, scheduling, and control, production supervision, co-ordination and correspondence with Production manager, maintenance of entire manufacturing plant along with Utility equipment in the periods of consecutive projects. Hands on experience include control panel operations DCS• Experience of utilities commissioning.• Coordination with Quality control for improvement of quality.• Handling & Allocation of manpower. • Shut down and start up of plant during electric power failure or process failure. Responsible for the desired quality and yield of the product. Maintaining process parameters through control system. Ensuring safety of plant operations through proper means of operations. Issuing safety permits like hot & cold work permits & vessel entry permit.       KORES INDIA LTD, Dhatav MIDC, Roha.                             Sept. 2001 – August 2002Worked as a Shift Incharge in Kores is a bulk drug & speciality division utilizing batch processes producing theophylline from sodium to crude & crude to pure by carbon treatment.Acephylline, Benzyltheophylline, 8Cl-theopphylline, D. M. U.Role: Shift Incharge.• Job involved continuous monitor & maintain standard process parameter & trouble shooting to get quality products. Production planning, manpower planning & distribution & provide training to develop my team to contribute towards production target. Issuing working permits like vessel entry, hot work, and cold work. Working with TPM team, Mass & Energy balance calculations & modifications for minimum utilization of utilities. ISO 9001:2000 Coordinator.          .BALMER LAWRIE & CO. LTD. GREASE DIV, SEWREE.  Sept. 2000 – August  2001      Worked as a Trainee Production officer with Balmer Lawrie & Co. Ltd in Grease Division.                               Role: Trainee Production Officer • Involved in production of Sodium greases, Calcium greases, Lithium greases, Mexphalt component greases & many more types of greases.• Involved in production as well as quality control• Data feeding through Sybase system for monitoring the daily production target as per planned and generating reports.• Involved in R&D of Greases with testing and quality control.• As an exposure to the systems attended ISO Audit, Defence Audit & Central & Western Railway Audits.

3. Education & Training - CV/Resume Part 3 [Mandatory]

• Bachelor of Chemical Engineering from P. R. E. C, PUNE University with 61 % Marks• In July 2000. : First Class.• Safety Supervisor course organized by DGFASLI (Director General Factory Advice Service & Labor Institute) – Distinction.• Diploma in Chemical Engineering from Khopoli Polytechnic, B. T. E. Mumbai with 70% Marks in July 1997: First Class• S. C. from Zenith Schools Khopoli, Mumbai Board with 83 % Marks in June 1994: Distinction.• Post Graduate Diploma in Operations Management : Pune University – Symbiosis Centre for Distance Learning• Lead Auditor of EMS: ISO 14000 certified by LRQA

4. Computer Skills - CV/Resume Part 4 [Mandatory]
• Computer languages C, C++, from Concourse.• HazOp Leader 4 tool for process hazard analysis.• PHAST consequence analysis tool.• THESIS for the Bow Tie technique for protection analysis.• LOPA generation tool.• SAP MM and PM User Module.• TIS, TAS & OMIS process automation for Refinery Terminal Operation.• DCS of fisher Rosemount Delta V.• DCS of Foxboro.• Office tools, internet access
5. Other Skills - CV/Resume Part 5 [Optional]
Process Safety technology leader doing Process Hazard Analysis
6. Additional Information - CV/Resume Part 6 [Optional]
LANGUAGE CAPABILITY• English  : Spoken: fluent; written: fluent; reading: fluent• Hindi   : Spoken: fluent; written: fair; reading: fluent• Marathi            : Spoken: fluent; written: fluent; reading: fluent


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Process Safety Technology Leader & Senior Risk Analyst working @ The Dow Chemical Company
CV/Resume ID no.: 95309

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