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CV Sr Integrity Engineer Lloyds Register of Technical Services Malaysia Sdn Bhd, DNV Det Norske Veritas

 
Sr Integrity Engineer Lloyds Register of Technical Services Malaysia Sdn Bhd, DNV Det Norske Veritas

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CV/Resume ID no.: 95409

Location (Residence): Bangalore, India
Citizenship: India
 
Languages:
  Native: Punjabi
  Other: Urdu
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Metallurgy

Years of Experience: 29 years
Authorized to work in:
   India
Present Location:
   India, Bangalore
Relocation:
   Australia
 
Expertise
Category Subcategory Ability Experience
Quality (QA/QC) Quality Control Experienced 4 years
Engineering Metallurgy Experienced 9 years
Engineering Asset Integrity Experienced 26 years
Engineering Integrity Experienced 26 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Total years of professional experience is more than 25 years in Oil and Gas and Power industry.
The following list summarizes the areas of expertise demonstrated during the professional career.

Inspection,Materials and Corrosion Management services for Oil & Gas Process Industries (OGPI) involving review of Project QC Plans,Material selection and Corrosion Design Basis for upstream &downstream process systems, safety systems, mechanical systems with pressure vessels, piping and rotary equipment for onshore and offshore process facilities and fabrication QA/QC in the capacities as Surveyor and Project Engineer.
Asset Operation Services covering implementation of Risk Based Inspection (RBI) studies, Material selection and Corrosion studies for onshore,offshore facilities and pipelines using proprietary software.
Familiarity in Codes & Standards include International codes API, IP, ASME, ANSI, NFPA, TEMA and NEC that are relevant for process facility design appraisal and certification. Also familiar in working with class Rules fixed offshore platforms and Pipelines.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Lloyds Register of Technical Services (Malaysia) Sdn Bhd since 2009 March to May 2009.

Post Held : Senior Integrity Engineer
Projects involved
a) To provide Inspection and Corrosion Management Services to Upstream and Downstream industries.
b) To conduct Risk Based Inspection for Static Mechanical Equipments,Piping,Pipelines and Topside Structures.
c) To conduct QA/QC and Corrosion audits.
d) To carryout Materials Corrosion studies for New Development projects.
e) To carryout Inspection and Certification work for newly fabricated items for LR calss projects.

Projects Involved.
a)To conduct Risk Based Inspection for Static Mechanical Equipments and Piping for BRA,BRE and Southwest Angsi Platfroms for Talisman Malaysia Sdn Bhd.
b) Preparation of Corrosion Management Plans for PMO pipelines.
c) Verification and Certification of Pipeline Riser Repair system for Merrit Composities.
d) Preparation Corrosion Management plans for Petronas-SKO pipelines.
e) LR class inspection for N2 AND Fuel Gas skids for Gumust project – Shell Sarawak.
f) Verification and certification of Pipeline repair system for Brunei Shell Petroleum.
Det Norske Veritas As Sdn Bhd Year 2003 Dec to 16March 2009
a) To provide Inspection and Corrosion Management Services to Upstream and Downstream industries.
b) To conduct Risk Based Inspection for Static Mechanical Equipments,Piping,Pipelines and Topside Structures.c) To conduct QA/QC and Corrosion audits.
d) To carryout Materials Corrosion studies for New Development projects.
e) To carryout Inspection and Certification work for newly fabricated items.
f) To carryout turnaround inspections,evaluation and re-certification.

PROJECTS COMPLETED UNTIL August 2008:
a)Fitness for Service Asessment for PCSB JDA Pipelines.
b) Preparation Corrosion Management Plan Bunga Kertas –FPSO.
c)Risk Based Inspection TNB Janamanjung Power Plant.
d)RBI Study for British Gas India Panna Mukhta Field Platforms.
e)RBI Study CNOC ,China Bohai Bay Bonan Field Platforms and FPSO.
f)RBI study for TNB Janamanjung Power Plant.
g)Jintang Pipeline Failure analysis for Sarawak Shell Bhd.
h)Material Selection and Corrosion Study for F13E /F13SDR-A Field Development for SSB.
i)Preparation of Corrosion Management Plan for West Natuna Gas Compressor platform.
j)RBI for Belank FPSO and Wellhead Platforms.
k)Material selection and Corrosion Management study for Petronas Turkmenistan Oil and Gas Development Project.
l) Fitness for Service for Petronas carigali PMO and SBO Pipelines.
m) Material Selection and Corrosion Management study for Petronas Abu Cluster Oil and Gas Development Project.
n) Fitness for Service for Production Seperators for M1&M3 Platforms for Shell Sarawak.
o) Material selection and Corrosion study for Petronas –Turkmenistan Offshore Platforms,Pipelines and Onshore Gas Gathering plant.
p) Material selection and Corrosion study for Topsides and Pipelines for Petronas-Vietnam Pearl Development Project.
q) Risk Based Inspection Talisman Malaysia Offshore Platform BSA and Pipelines.
r) Material selection and Corrosion study for Angsi-D Development Project.
s) Material selection and Corrosion study for Sabah Gas Upgrading and Pipeline Project.
t) Certification and Verification Pipeline Repair Clamps for Brunei Shell Petroleum 20” Sub-sea Pipeline.
u) Certification and Verification Pipeline Repair Clamps for PCSB-SKO PL76 Pipeline.
v) Certification and Verification Pipeline Repair Clamps for 26” Sub-sea Pipeline for Pertamina.
u) Certification and Verification Pipeline Repair Clamps for 18” Sub-sea Pipeline for PV Gas Vietnam.
w) Material Selection and Corrosion Management study for Topsides and Pipelines for Petronas Carigali MLTTB Gas Development Project.
x) Material Selection and Corrosion Management study for Topsides and Pipelines for Petronas Carigali Angsi-D Oil and Gas Development Project.
z) Material Selection and Corrosion Management study for Petronas Carigali J4and D21 Oil and Gas Development Project.
a1) Failure analysis Selegi to Tapis Pump MOL Pipeline for ExxonMobil.
a2) Material Selection and Corrosion Management study for Petronas Carigali Kumang Oil and Gas Development Project.
a3) Material Selection and Corrosion Management study for Petronas Carigali Dulang LP Compressor Project.
a4) Material Selection,Corrosion Management study and CMP using PRBI for Petronas Carigali Vietnam Pearl Oil and Gas Development Project.
a5) Material Selection and Corrosion Management study for SSB B11 Gas Compressor for B11 Redevelopment Project.
a6) RBI for Carigali-Hess Operating Company Platform Topsides .
a7) DNV Class Certification and Verification Relience Deep water projects for India currently ongoing at AKEP at Port Kalang.
a8) DNV Class/PED Certification and Verification of Gylcol Dehydration System Skid and Gas Compreesion system Skid for Talisman YME Development Norway.
a9) DNV Class Certification and Verification of Fuel GasSystem Skid and Nitrogen Generation system Skid for Murphy Oil – Azurite Field Development West Africa .
a10) Material Selection and Corrosion Management study for CPOC Oil and Gas Development Project for four Wellhead Drilling Platforms.
a11) Material selection and Corrosion study for Topsides and Pipelines for Petronas-Vietnam Topaz Development Project.
a12) Material Selection and Corrosion Management study for Gas Compressor for SSB-F23 VLAP Project.
a13) DNV Class Certification and Verification of Pressure Vessels for Drilling Rigs Transocean 2&3 and Rig Promotor 3.
a14) DNV Class Certification of Switchgear Module for East Fortune FPSO Norway.
a15) DNV Class Certification of Vacumn Deoxygenation Tower for Rubucon Vantage FPSO for Bualuang Filed Development Project.
a16) DNV Class Certification and Verification of Deep water Drilling Risers AkerKaverner 1,2 and Extension projects.
a17) ECA - Engineering Critical Assessment for 28" Tabu Gas Pipeline for ExxonMobil Malaysia.
a18) DNV Class Certification of Pressure Vessels for Gas Compressor Module for FPSO OLWI Field Development Project South Gabon Subasin project.
a19) DNV Verification of Deep water Production templates for Reliance petroleum KG-D6 and MA-D6 Projects at Aker Kaverner yard Malaysia.
a20) Material Selection and Corrosion Management study for Gas Compressor for East Belumut Project.
a21) Fitness for service for Samarang pipelines for Sabah Operations – Petronas carigali Sdn Bhd
a22) Risk Based inspection for 200 pipelines for Sarawak Operations – Petronas Carigali Sdn Bhd.
a23) Risk Based inspection for PC4 Platform Topsides including baseline inspection for Sarawak Operations – Petronas Carigali Sdn Bhd.
a24) Material selection and Corrosion study for Topaz Development for Petronas Carigali Vietnam Operations.
a25) Fitness for service study for BG India unpiggable pipelines.
a26) Certification and Verification of Offshore Cranes for Favco Malaysia.
a27) RBI study for Petrofac MOPSU.
a28) Material selection and Corrosion study for D30 and Dana Development Platforms for PCPP.
a29) Certification services for Baskar Mantra Sub-sea development project.
A30) RBI inspection services for Tanjung Bin Power Plant including DOSH inspection.
Petronas Research and Scientific Services Sdn Bhd 2000 to 2003

Woked as Senior Materials and Corrosion Engineer.
a)To provide Inspection,Materials and Corrosion Management services to all Petronas operated Assets.
b)To conduct Risk Based Inspection Projects to all Petronas operated Assets.
c)To provide Inspection and Corrosion Mangement Services to Petronas Carigali Sdn Bhd New Development Fields which includes review of DBM,CDBM and CMP,to conduct baseline inspection and set-up Inspection database.
d)Conduct Fitness for service for critical equipments like pressure vessels,Heat-Exchangers etc as per API 510&579.
e)To carryout selection of Corrosion Inhibitors to New Development fields and carryout optimisation of chemical Injection program later.
f)To conduct Risk Based Inspection projects for Topside and Pipelines for PCSB operated Platforms and downstream plants as per API580 and as per DNV rules.
g)To conduct failure analysis and investigation.
h)To conduct pipeline Integrity Assessments.
i) To evaluate and implement Advanced NDT

LIST OFPROJECTS COMPLETED:
a) RBI M&P for Dulang-B Platform Topside Static equipments and Piping.
b) RBI M&P for Tiong-A Platform Topside Static equipments and Piping.
c) RBI M&P for BNDP-J, TEK-A & TKJT-C Platforms Topside Static equipments and Piping.
d) RBI M&P for Resak Gas Compression Module(New Development) Topside Static equipments and Piping.
e) RBI M&P for Bekok-A and Bekok-C Platforms Topside Static equipments and Piping.
f) Corrosion Management Plan for Samarang Kecil(New Development Project).
g) Corrosion Management Plan for MLNG E11R-C (New Development Project) including Baseline inspection and IDAMS Commissiong.
h)Preparation of Material Selection and Corrosion Design Basis for (New Development Project) Sumandak field development.
i) Preparation for Corrosion Design Basis (CDBM) forBekok-C Gas Debottlenecking Project.
j) Preparation for Corrosion Design Basis (CDBM) for Bunga Kekwa Phase2 Gas Development Project for Talisman Malaysia.
k)RBI for Pipelines for PCSB-PMO/SKO/SBO.
l) Fitness for Service for Duyong Pipelines.
m) Quantitative Risk Assessment for Duyong Field.
n) HAZOP Study for Samarang Vent Pipelines for SBO-PCSB.
o) Failure Analysis & FFS for Seligi to Angsi Pipeline Project.
p) Failure Analysis for Duplex Steel Weldment for ANDRA for PCSB.
q) Cathodic Protection Audit for Samarang Pipelines for SBO-PCSB.
r) Water Injection Audit for Baronia Platform SKO-PCSB.
s) Corrosion Audit for Ruby Platform for PCSB-Vitenam.
t) Preparation of Material Selection Basis for Sumandek New Development Project.
u) Fitness for Service Assessment for Tiong-A High Pressure Gas Seperator for PMO-PCSB.
v) Preparation of Corrosion Risk Assessment and selection of Baseline Inspection test Points for Bohai Bay Platform for Philips Petroleum China.
w) Preparation of CDBM for North Lukut, Penara and FPSO Development Project for Petronas Carigali.
x) Corrosion Assessment for Lawit and Jerneh Pipelines for Bergading Host-Tie-ins.
y) Preparation of Corrosion Design Basis for Bergading Development.
z) Quantitative Risk Assessment for Bunga Kekwa –RDP-A Tie-in Project.
aa)Corrosion Management Plan for Kinarut field (New Development Project) including Baseline inspection and IDAMS Commissiong.
bb)Corrosion Management Plan for EWAC Project including Baseline inspection and IDAMS Commissioning.
cc)Corrosion Management Plan for Angsi –C&E Platforms (New Development Project) including Baseline inspection and IDAMS Commissioning
dd)Risk Based Inspection for Tinggi-A Platform.
ee)Risk Based Inspection for Kepong-A Platform.
ff)Fitness for Service for JDS Pipelines.
gg)Risk Based Inspection for Conoco Balanak field Platforms and FPSO.
hh)Risk Based Inspection for British Gas India TPP,PPA Platform.
ii)Preparation of CDBM for Ruby-B Plafrom for Petronas Carigali Sdn Bhd.
jj)Preparation of Corrosion Management Plan (RBI) for Ruby-B Platform.
kk)To conduct failure analysis for Shell Sarawak Jintang Pipeline.
ll)Risk Based Inspection for CNOC Bonan Field Platform and FPSO.
mm)Fitness for Service for Duyong Gas Pipelines.
Det Norske Veritas(Malaysia) Sdn Bhd May 2000 to Dec 2000

Worked as Senior materials and Corrosion Engineer in Kuala Lumpur.
a) To perform Risk Based Inspection for PCSB Offshore and Onshore facilities for Mechanical Piping, Equipment and Pipelines for Petronas Carigali Sdn Bhd.
Petronas Carigali Sdn Bhd Penisular Malaysia Operations 1993 to 1999

Worked as Senior Materials and Corrosion Engineer at PCSB –Kerteh.
Responsible for overall Inspection and Corrosion Management Services for surface and sub-surface facilities/equipment of PCSB operated offshore and onshore facilities.This includes the following:
a)Review of FDP,DBM ,CDBM AND MEM and co-ordinate and co-ordinate with project team for the preparation of CDBM and MEM and provide technical expertise for all PCSB-PMO New Development Projects and inhouse minor construction projects.
b)Review of design, supervise the installation and maintain CP and Corrosion Monitoring systems at onshore/offshore facilities which includes piping systems, Pipelines (Intelligent pigging,CP , ROV and Sidescan etc) ,Pressure Vessels ,Heat-Exchangers etc.
c)Contract Analysis which includes Preparation of scope of work ,contract stragety ,Technical and commercial criteria , participate in the bidding exercise, and evaluation for QC releated contracts.
d)Involve in the qualification of sub-contractors for PCSB-PMOconstruction work for onshore and offshore Facilities.
e)Carryout inspection and evaluation of fitness for service of equipments like pressure vessels,coolers, stroage tanks, Boilers ,filters & valves etc including pipelines and piping as per API510/570/653, ANSI B31.3,B31.8,ASME Sec VIII & DOSH .
f)Carryout Quality and HSEMS audit at sub-contractor fabrication yards and onshore and offshore facilities.
g)Carryout selection of corrosion inhibitor, implement and monitor chemical injecion program.
h)Carryout materials selection and failure analysis studies for new and existing facilities in PCSB – PMO.
i)Specify and implement appropriate systems to protective coatings and linings for Offshore and onshore Facilities.
j)Prepare scope of work and QC Test Plans for QC activities for Shutdown and review AFC packages and carryout technical and commercial evaluation and supervise the work to ensure Quality work and to ensure the cost of the work is within the approved budget.
k)Review and qualify WPS and PQR for PCSB offshore/onshore construction projects,Facilities Modification work, and Pressure Vessel Repairs.
l)Member of Petronas Carigali Corrosion Working Group. and responsible for Implementation of PCSB Corrosion Management Guidelines for PMO Operations.
m)Member of PETRONAS Corrosion and Inspection Working Committee.
n)QC section focal point for preparation of WPB for for all Assets.
o)Member of PMO Management Core Team Member for New Development projects like Resak, MASA and Angsi projects etc.
p)Provide material and welding repair expertise for rotating machinery and related items at KSB (Offshore Supply Base).

ADDITIONAL RESPONSIBILITIES:
a)QC Focal point for PM-9 Platforms and the responsibilities include as Follows:
b)Overall responsible for implementation and monitoring of QC programs at PM-9 platforms.
c)Responsible in maintaining integrity and compliance to revelent statutory requirements for PM9 Platforms.
d)Review inspection and maintenance practices against latest guidelines codes and standards and identify changes base conditions/results in order to reduce inspection and maintenance cost.
e)Responsible to carryout Pressure Vessels,Heat- Exchangers, Risers, Internal &External Pipeline and Piping inspections and analyse results as per API 510,API 570 and ASNI B31.3 &B31.8 etc and recommend any corrective actions to PM9 Asset.
f)Responsible for witness and Inspect repair for Pressure Vessels, Hxs , Risers and Piping systems etc.
g)Responsible for co-ordination of QC works for shutdown activities and major painting works.
h)Responsible for review and approving WPS and WQT on behalf of PCSB QC Section.
i)Responsible for establishment of Quality Control Teams working procedures.The fabrication work at onshore and offshore required continuous and closed surveillance to ensure all parties i.e. contractors and sub-contractors carryout the work as per established and approved procedures to ensure the Quality and safety are maintained as per PTS Standards.The scope of work covers procedures review
and approval,review of technical specifications especially on materials selection,evaluation of sub contractors and vendors , supervison of Inspectors .
j)Management responsibility includes performance appraisal,training analysis and identification and hands on coaching of two engineers and four Inspectors.
k)Responsible in preparing and monitoring of Annual QC work programme activities and budget FOR PM -9 Fields.
ExxonMobil Production Malaysia Inc 1991 to 1993

Worked as QC Engineer with Egnieering Services Unit.
a)Overall responsible for implementation and monitoring QC programs for Tapis field platforms at offshore, Terengganu crude Oil Terminal Onshore Gas Terminal at onshore.
b)Responsible for corrosion control and monitoring of Tapis filed and onshore facilities which includes monitor the performance and help in the Development of Corrosion Control Program for Tapis Field .
c)Platforms,TCOT (Terengganu Crude Oil Terminal) and OGT (Onshore Gas Terminal).
d)Responsible for Quality control of major painting works, fabrication works at contractor’s yards and at offshore and onshore facilities.
e)Responsible for Pressure vessels, Heat-Exchangers and Tank inspections and repair works which includes review and approve of Inspections Test Plans, Inspection Procedures welding procedures and repair procedures.
f)Responsible in maintaining integrity and compliance to revelent statutory requirements for onshore facilities.
Mcnally Bhart Engineering Ltd 1990 to 1991
Head of Quality Control Department and responsibilities include as Follows:
a)Responsible for overall Quality System of the company.
b)Responsibility includes review and approval of QC Test Plans, Weld Procedures, Welding Operator qualifications,NDT Procedures, preparation of final documents and co-ordination with Third Party Surveyors and client Inspectors.
c)Responsible for shop and sub-contractor shop Inspections and Audits.

LIST PROJECTS COMPLETED:
1) National Aluminium Company Ltd
2) Hindustan copper Ltd
3) Hindustan Organic Chemicals
Dodsal Pte Ltd Dubai 1989 to 1991
RESPONSIBILITES:
a)/QC Focal point for overall project and reports directly to Project Manager and responsibilities includes as follows:
AaResponsible for the safety and QA / QC of the project.
cbResponsible for establishment of Quality Control teams and working procedures and QC Test Plans. The project requires continuous and closed surveillance to ensure to ensure that the established and approved procedures to ensure the Quality and Safety are maintained. The scope of work covers procedures review and approval, review of technical specifications especially on welding, fabrication , NDT, Heat-treatment ,Hydrotest, chemical cleaning,materials selection, Evaluation of sub-contractors and supervision of Inspectors in various disciplines.
c)Responsible for co-ordination with Third Party Surveyor, preparation of final documentation, and preparation of punch list .
LIST FOR PROJECTS COMPLETED:
1) BASRAH NEW REFINING COMPLEX
2) SADAM OIL FIELD DEVELOPMENT PROJECT
G.R.Engineering Works Ltd 1984 to 1989
a)Responsibility includes preparation QC Test Plans,procedures for NDT, PWHT, Welding , Hydrotest etc and getting approval from clients and Third Party surveyors.
b)Responsible for preparation of WPS and conducting PQR and WQT and Mechanical and Metallurgical tests.
c)Responsible for supervision of all NDT works, Hydro/ pneumatic tests , Heat-treatment and materials identifications.
d)Responsible for co-ordination with Third Party Surveyors and clients to conducts final inspections and preparation of punch lists .
e)Responsible for preparation of final documents and submit to clients for approval.

LISTS OF PROJECTS HANDLED:
a)LPG bottling plants for Indian oil corporation at IOCL Salem, HPCL Vizak & Tutricon and BPCL Bombay. Ammonia and Urea Plants for KRIBHCO Hazira, IFFCO Anola, FCI Guna , FACT Cochin Ammonium Sulphate etc.
b)Kammam Chemical Refinery for Nuclear Power corporation.
c)C3 - C4 Project at IPCL Baroda.
d)220 MW Nuclear reactor for NPCL.
e)Phenol and Benzene project for HOCL Cochin.
f)Propelene and Polyprepelene for HOCL Cochin.
g)Ammonium sulphate project for FEDO Cochin.
h)LPG recovery plant for GAIL.
i)LPG Bottling plants for IOC,BPCL , HPCL.
j)Gas cracker plant for IPCL Baroda and GAIL Guna.
Everest Engineering Works Ltd 1980 to 1984
a)Responsible for preparation of QC Test Plans and Inspection procedures for shop inspections.
b)Responsible for conducting PQR and WQT and monitoring welder's performance.
c)Responsible to co-ordinate NDT, Hydro tests at shop floor and at project sites.
d) Responsible for co-ordination with surveyors to conduct final inspections at shop floor and at project ites.
LIST OF PROJECTS COMPLETED:
a)Secondary process crude- Distillation unit at IOCL Cochin refinery.
b)HPCL Vizag refinery expansion project.
c)IPCL Baroda Propane Plant 2x220 MW Thermal Power Plant for NTPC.
d)ONGC Onshore Gas treatment Plant at Uran.
e)IOCL Madras Refinery expansion project.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Professional Training
2008: Offshore Classification Course
2007: PSM Course
2007: Pipeline RBI Course
2006: PIMS Course
2005: API 510 Vessel Inspector
2004: TS Core Work Process
2004: Risk Management
2004: Fitness-For-Service Training
2004: DNV Services
2004: AST RBI Training
2004: Reliability Centred Maintenanc
2004: Electronic safety system - SIL
2004: Introduction to DNV
2003: RBMI course conducted by Capstone and Petronas Research
1993: API 510 and API 570 Inhouse training.


4. Computer Skills - CV/Resume Part 4 [Mandatory]
MS Office

Other Integrity software
5. Other Skills - CV/Resume Part 5 [Optional]
I am also having experience in the field of inspection of Deep water projects.
6. Additional Information - CV/Resume Part 6 [Optional]
I am having experience in the field of Materials, Corrosion,Inspection,Integrity and Certification and Verification in Oil and Gas industry.


 

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Sr Integrity Engineer Lloyds Register of Technical Services Malaysia Sdn Bhd, DNV Det Norske Veritas
CV/Resume ID no.: 95409

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