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CV Instrumentation Engineer UOP India Pvt. Ltd. (A Honeywell Company), Gurgaon, Haryana

Instrumentation Engineer UOP India Pvt. Ltd. (A Honeywell Company), Gurgaon, Haryana

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CV/Resume ID no.: 96569

Location (Residence): Vadodara, India
Citizenship: India
  Native: Urdu
  Other: Punjabi
Education & Experience: Work Authorization & Relocation:
  Bachelors in Instrumentation & Control Engg.

Years of Experience: 7 years
Authorized to work in:
Present Location:
   India, Gurgaon
Category Subcategory Ability Experience
Engineering Instrumentation Trainee 17 years
Engineering Instrumentation Trainee 17 years
Plant (Refinery, Gas...) Refinery Plant Trainee 3 years
Engineering Instrumentation Trainee 3 years
Engineering Instrumentation Trainee 3 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Total 7 years experience in Metal & Oil Refinery which includes erection, commissioning, maintenance activities in Copper Smelter, Copper Refinery, Raw material handling jetty, Crude & Vaccum distillation units,diesel/VGO Hydrotreater units as well as UOP's Polybed PSA system

2. Work Experience - CV/Resume Part 2 [Mandatory]

1. Presently working at UOP India Pvt. Ltd. (A Honeywell Company), Gurgaon, Haryana as Instrumentation Engineer in Equipments & Projects Dept. for Erection, Commissioning & troubleshooting of UOP’s PolybedTM PSA (Pressure Swing Adsorption) system from 03/03/2008 to till date.
 Knowledge acquired for Basics of PolybedTM PSA system, basic steps of PSA cycle, Cycle Sequence chart, Pressure Sequence chart, Valve Sequence chart, Operating modes of PSA system, Switchover & switchback operation, Critical Control loops, Process Safeguarding schemes, Startup & shutdown procedures, Adsorbent Loading Procedure, Basics of Schneider make PLC of Quantum series used for automatic operation of PSA system, etc.
 Completed Honeywell Compliance training modules like Code of Business Conduct, Antitrust Overview, Careful Communication, Recognizing & Resolving Conflicts of Interest, Preventing Workplace Harassment (Employee Edition), OSHA-Introduction to safety standards.
 Completed Honeywell Safety training modules like Lockout/Tagout procedure, Hot work Procedure, Confined Space Entry Procedure, Line Break Procedure, Hotel Fire Safety, Business Travel Safety-Domestic & International Travel, UOP Eye Safety, Scaffolding Safety, Fall Protection Procedures, Eye & Face protection, HazMat, Industrial safety-Slips, trips & falls/ Personal Protective Equipment/ Hazard Communication/ Applied Ergonomics/ Respirator Use/ Ladder & Stairway Safety/ Electrical Safety/ Gas & Gas Detection/ Fall Protection-Self Retracting Lanyard/ Office Ergonomics-UOP.
 Reviewed PSA design documents such as P&ID; Datasheets of Press. Tx., Press. Gauges, Junction Boxes, On-off & Control valves, Level gauge, temp. Gauge, Air Pressure regulators, JB wiring diagrams, Instrument Loop diagrams, Cable List, PLC I/O List, Panel GA Drg., etc. for 12-bed PSA system of IOCL, Haldia, 10-bed PSA system of BORL, Bina, 5-bed PSA system of Essar Oil Ltd.,12-bed PSA system of IOCL, Gujarat, 10-bed PSA system of BPCL, Cochi Refinery & 5-bed PSA system of IOCL, Gujarat.
 Completed 4 days training on Honeywell Six Sigma Plus Training for Green Belt Certification.
 PSA skid shop checkout completed for 12-bed PSA system of IOCL, Haldia & 10-bed PSA system of BORL at Multitex filtration Engineers, Gr. Noida as well as 5-bed PSA system of Essar Oil Ltd. At RMG Autometers, Noida which includes specification checking of all field instruments, cables, JB as per UOP’s datasheets, proper Hook-ups of field instruments, Loop checking, Calibration check of all field instruments, leak-test of all pipe lines, Certificates & other documents checking.
 PLC panel checkout done for 5-bed PSA system of Essar Oil Ltd. At Schneider’s office which includes wiring & loop checking as per Instrument Loop Diagrams, PLC I/O Modules testing as per UOP’s specifications for PLC system.
 Involved in the adsorbents’ loading at Gas Cracker plant at Reliance Ind. Ltd, Hazira as per UOP’s adsorbents loading procedure.
 Developed the procedures for PSA skid checkout & PLC checkout.
 Involved in the demonstration run of 5-bed PSA system at GAIL, Pata plant at Phaphund, troubleshooting of PSA system at HPCL, Vishakhapattnam & IOCL, Panipat, upgradation of Wonderware’s HMI system (Intouch 9.5) for PSA system at IOCL, Mathura for hydrogen plant.
2. L&T e-Engineering Solutions, Chhani, Vadodara as Asst. Manager-Design in Plant Engg. Dept. from 08/02/2007 to 20/02/2008
 Involved in review of P&ID, Instrument Index, datasheets, sizing of mass flowmeters, PLC I/O list, PLC Architecture diagram, logic diagrams, hook-up drawings, Cable & Conduit schedule, Conduit Layout, BOM, manhour & cost estimation, etc. of various projects.
 Involved in the Detailed Engineering for Diesel Dryer System of M/s.Technovaccum for DHDS plant of Essar Oil Ltd., Jamnagar.
 Conceptual & Preliminary engineering done for Dove soap making & Neat soap dosing scheme Upgradation of Unilever, USA.
 Detailed Engineering done for Tanoshi, Casino Royale, Audrey projects of P&G, Japan for designing of a control system for making of Shinrin Ryoku & Ohisama products for toiletry application.
3. Reliance Industries Ltd. (Refinery Division.), Moti Khavdi, Jamnagar in Crude Distillation/ Vaccum Distillation Units/ Diesel & VGO Hydrotreater Units of Crude Complex-II as Manager-Inst. from 18/10/2004 to 31/01/2007.
 Responsible for day to day maintenance work in Crude distillation-II as well as in Diesel & VGO hydrotreaters-II based on work permit & OHSAS-18001 HIRA system.
 Involved in ongoing construction, erection & commissioning activities in Crude Distillation as well as diesel & VGO hydrotreaters unit.
 Worked with FOXBORO DCS Rev. 6.2 for graphic modification, logic checking, TRICONEX PLC as ESD system; A-B 5/40 PLC used for BMS system & SLC-500 for Soot Blowing of Crude/Diesel/VGO Heaters of Heurty Petrochem make, Filter skid of Filtrex, Italy make & Reciprocating compressor of Thomassen International BV make.
 Worked with various types of F&G devices like DMC, DGH, DGT, DFI, DSO, DSI of Drager, Crowcon, Thorn make; Bentley Nevada make MCMS System of 3500 series with DM2K software with sensors such as Proximity probe, accelerometer, velometer, Proximity transmitter & communication with DCS.
 Worked with various types of transmitters of FOXBORO make such as DP type FT/LT/PDT; Displacer type LT of Fisher make; Magnetrol make LT/LG for level measurement; Nucleonic LT of E&H make & MTL make 831B Temp-multiplexer Transmitter, etc.
 Worked with various types of control valves of Fisher make, ON-OFF valves of TYCO, Biffy & Neles Jamesbury make, ESD valves of BIFFY, Italy & TYCO make, etc.
 Maintaining ISO records, OHSAS-18001 & BSC records, etc.
 Extensive work done on SAP-R/3 (Plant Maintenance Module) for generating BOM (Bill of materials) for various systems, calibration reports, spares related documents, material booking, task list generation, document linking, etc.
 Responsible for planning, material management, job preparation activities for planned shutdown.
 Attended the various awareness programs of safe plant maintenance & in the various types of audits such as Housekeeping, Safety, PSSR (Pre Startup Safety Review), etc.
 Projects Handled:
Commissioning of 38% Steam Ejector System for Vaccum Column in VDU-2 (Vaccum Distillation unit) & upgradation of Soot Blowing Control system for Crude/Vaccum heaters.
 Shutdown Experience:
 Worked in Shutdown of Diesel & VGO hydrotresters-2 (35 days).
 Worked in shutdown of Crude-2 & VGOHT-1 (Total-18 days)
 Worked in unplanned shutdown (35 days) of VGOHT-2 Fire & Crude-2.
4. Hindalco Ind. Ltd. (Unit: Birla Copper), Dahej, Bharuch as Engineer (Automation) for Construction, Commissioning & Maintenance activities at Jetty(DHIL- Dahej Harbour & Infrastructure Ltd.), Raw material handling & Copper Smelter plant. from 1/07/2003 to 15/10/2004.
 Involved in maintenance of field inst. & control systems in Copper Smelter-2, RMH & at jetty.
 Worked with DCS of CENTUM CS-3000 of Yokogawa make in Copper smelter-2.
 Worked with SLC-5/04 used for BMS system of smelting, settling & converting furnaces, Raw Material Handling, Coal Handling & conveying system.
 Worked with various types of transmitters of Yokogawa & E&H make, ON-OFF valves of Neles, ELOMATIC & TYCO make, various Conveyor automation system components like Belt Sway Switches, Pull Cord Switches, Zero Speed Switches, Tachometers, vibrofeeders, weighing system of Mettler Toledo & Haisler make, etc.
 Maintaining & procurement of instrument Spares, accessories, etc.
 Involved in commissioning of new double jib level luffing crane & upgradation of Jetty Control system used for monitoring of cargo unloading system.
 Worked with ABB PLC of Model: AC-80 in TRF crane, S5-95U of Siemens make in Figee crane & SLC-5/04 for cargo unloading monitoring system at jetty.
 Troubleshooting & modification done of GE Fanuc PLC Model: Alspa C80-35 used for Asia’s longest 3.3 Km pipe conveyor used for solid cargo (copper concentrate, rock phosphate & coal) unloading facility from jetty to storage yard at RMH.
 Daily monitoring & maintenance of long traveling, luffing, slewing, hoisting & closing system of double jib level luffing cranes at jetty of Figee, Netherlands & TRF make.
5. Construction, Erection & Commissioning activities done in Copper Refinery Exp-II (50000 MTPA of ISA Process, Australia) & Copper Smelter Exp-II (72000 MTPA of AUSMELT, Australia) at Birla Copper, Dahej, as GET (Project-Automation) from 27/5/2002 to 30/6/2003.
 Panel layout & control room layout checking, preparation of JB schedule, JB wiring diagrams
 Installation of various types of transmitters of Yokogawa, E & H, On-off & Control valves.
 Supervision of DCS (Yokogawa CENTUM CS-3000) Marshalling cabinets’ installation, wiring & termination, loop checking, logic testing, etc.
 Involved in Loop checking, Interlocking & sequence test, functional testing, etc.

3. Education & Training - CV/Resume Part 3 [Mandatory]

B.E. (Instrumentation & Control Engg.) from Govt. Engg. College, Gandhinagar (Gujarat University) 2001 with a first class.

Academic Training: Indian Oil Corporation (Gujarat Refinery), Baroda in Thermal Power Station of 36.5 MW capacity on ABB’s DCS system of AC450 series.
Additional Training: Training taken on DCS, PLC & SCADA in OCT-NOV-2001 at FOXBORO LEARNING CENTRE (INVENSYS INDIA PVT. LTD.), CHENNAI.
Professional Training:
 YOKOGAWA’s DCS CENTUM CS-3000 in April-04 at Hindalco Ind. Ltd (Unit: Birla Copper), Dahej.
 DCS (FOXBORO), ESD (TRICONEX), MCMS (Bently Nevada), Radiation safety, HSEF, First Aid at Reliance Ind. Ltd, Moti Khavdi, Jamnagar.

4. Computer Skills - CV/Resume Part 4 [Mandatory]
MS-Office, Autocad-2007,SAP
5. Other Skills - CV/Resume Part 5 [Optional]
Good troubleshooting skill
6. Additional Information - CV/Resume Part 6 [Optional]


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Instrumentation Engineer UOP India Pvt. Ltd. (A Honeywell Company), Gurgaon, Haryana
CV/Resume ID no.: 96569

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