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CV Process Plant Operator Engro Chemical Pakistan Ltd Ammonia Plant participated in HAZOPs PHAs JSAs

Process Plant Operator Engro Chemical Pakistan Ltd Ammonia Plant participated in HAZOPs PHAs JSAs

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CV/Resume ID no.: 98615

Location (Residence): Daharki, Pakistan
Citizenship: Pakistan
  Native: Urdu
  Other: English, Punjabi
Education & Experience: Work Authorization & Relocation:
  High School in Physics

Years of Experience: 10 years
Authorized to work in:
Present Location:
   Pakistan, Daharki
   Anywhere (International)
Category Subcategory Ability Experience
Technician Level Process Experienced 17 years
Plant (Refinery, Gas...) Gas Plant Experienced 17 years
Plant (Refinery, Gas...) Chemical Plant Experienced 17 years
Plant (Refinery, Gas...) Chemical Plant Experienced 17 years
Plant (Refinery, Gas...) Chemical Plant Experienced 17 years
Plant (Refinery, Gas...) Gas Plant Experienced 17 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Looking for a challenging job environment in a dynamic and an esteem organization in order to groom my career and enhance my technical skills. Always ready to meet the challenges and to leave no stone unturned for the satisfaction of my superiors.


Plant Operator having hands on experience of 10 years in Ammonia plant operation.
Having good operation skills, well organized, creative, highly motivated and responsible, excellent problem identification and solving, technical skill, able to work independently as well as in team. Participated in startup/shutdown activities of Ammonia Plant.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Experience (April, 1999 - till date)

Engro Chemical Pakistan Ltd Ammonia plant-II (November 2007 till date)
I’m currently working with this firm as a “Process Plant Operator”. It is a Bechtel design plant, having a design capacity of 1600 MTPD Ammonia having TDC-3000 DCS control system. Previously, I served this firm from Feb. 2002 to Feb. 2007.

Fauji Fertilizer company Ammonia plant (FFC-3) (May, 2001 to Jan, 2002) worked as “Ammonia Plant Operator”. The plant having design capacity of 1000 MTPD Ammonia and operating at 1200 MTPD.

Fauji Fertilizer Company Ammonia-II plant (April, 1999 to April, 2001) worked as an Apprentice Plant operator. The plant having design capacity of 1100 MTPD having Honey well TDC-3000 DCS control system.
Pakarab Fertilizer Company Ltd. Multan (Feb. 2007-Nov. 2008)
Served this Kellogg designed plant as Field Operator at its Ammonia Plant.

□ Loading Unloading of catalyst in terms of safety manners.
□ S-300 basket installation, take over and catalyst reduction procedures and commissioning.
□ Developed different procedures for Turnaround.
□ Safe cold Startup and total Shutdown and Handover of all types of equipments (ammonia & hydrogen containing) vessels, heat exchangers, pumps, turbines , compressors, instruments)
□ Participated in HAZOP’s / PHA’s / JSA’s according to Exxon’s and Dupont method of the newly commissioned facilities.
□ Well conversant with safety system like: work permit system(PTW), Electrical Rackout/Tagout System, Process Safety and Risk Management (PSRM), Exxon’s Safety Management Practices, Safety Critical System, and Exxon’s Safe Operation Index.
□ Update and reformatting of ammonia synthesis & compressors Post Manuals as per OSHA and Dupont guidelines.


Purification post (Benfield solution based) consists of following:
□ Benfield Solution used for CO2 removal purpose from Process Gas.
□ CO2 absorber and stripper.
□ Circulation pumps and Hydraulic turbines
□ Methanator reduces CO < 10ppm.

Having High and Low pressure Absorbers, Distillation Columns, Re-boilers and Circulation Pumps.
□ Hydrogen gas recovered in PRISM UNIT, Having Modules of Polysulphone membrane.
IN FFC, Pakarab and Paksaudi Plants,
□ Hydrogen Recovery package is supplied by LINDEY GERMANY consists of two High pressures Molecular Sieve Adsorbers and Cold Box, operating at -189c temperature through CRYOGENIC PROCESS.

Consists of Heavy duty multi stage Synthesis Gas and Ammonia Refrig. Gas Centrifugal Compressor having:
□ Condensing Steam Turbines of 37500 HP and 9500 HP respectively.
□ Woodward 505 Governor Speed control system
□ Bently Navada Vibration Monitoring system
□ Latest Anti-surge Control System CCC.
□ Floating Head and Contact Shaft Oil Sealing System respectively.
□ Synthesis Compressors handling gas up to Max.3250psig and Ammonia Refrig. Handling up to 220 psig pressure.
In Fauji Fertilizer Company, Ammonia-II, Expansion Unit, I had worked on centrifugal compressor having Dry Gas Seals to avoid the leakage of hazardous gases through the compressors. Here, I’d got the experience to operate:
□ Air compressor
□ Refrigeration gas compressor
□ Synthesis gas compressor
□ Natural Gas Booster Positive Displacement Compressor


□ S-300 Radial flow ammonia converter of 1650 MTPD capacity.
□ Start up Natural Draft Furnace.
□ Waste Heat Steam Generators, BFW Pre heaters, Coolers, Chillers, Ammonia Separator, and ammonia handling pumps.
□ Molecular sieves (moisture and oxides removal).
□ Refrigeration Loop having High pressure (45 psig) and Low pressure (-2psig) Chillers.


Attend following Skill improvement programs:
□ Catalyst Working – by Holder Topsoe representative
□ Process Safety and Risk Management
□ Emergency shutdown system (ESDS)
□ Introduction to ISO-19002 / 14000
□ Boiler operation, Steam turbines
□ Centrifugal Pumps, Positive Displacement pumps.
□ Industrial Instrumentation

Training & Additional Qualification

□ Fire Fighting Training
□ First Aid Training
□ Work Permit Procedure
□ Hazards of Chemicals
□ Safety Management Practices Training
□ Problem Solving & Decision Making
□ Heat Exchangers
□ Steam Turbines
□ Ammonia Converter
□ Steam Traps
□ Valves
□ Work Permit Procedures
□ Confined Space Rescue
□ Process Control (DCS)

• Good knowledge of MS-Office and Computerized Maintenance Management System (CMMS – Maximo based)
1. English Read / Write / Speak
2. Urdu Read / Write / Speak

3. Education & Training - CV/Resume Part 3 [Mandatory]

1996 - 98
F.Sc. (Pre-Engineering)
FFC Grammar College
Sadiq Abad. Bahawalpur Board.
1999 - 01 Two years Apprenticeship Training Fauji Fertilizer Company Goth Machi Sadiq Abad.

4. Computer Skills - CV/Resume Part 4 [Mandatory]
MS Office
5. Other Skills - CV/Resume Part 5 [Optional]
6. Additional Information - CV/Resume Part 6 [Optional]
As per Requirement


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Process Plant Operator Engro Chemical Pakistan Ltd Ammonia Plant participated in HAZOPs PHAs JSAs
CV/Resume ID no.: 98615

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